Where Safety Meets Precision.
Our in-house laboratory operates under ISO 9001 standards, performing rigorous testing on every batch of silicone baby products. From raw material verification to finished goods inspection, we uphold uncompromising safety for the most delicate end users.
100%
Full Inspection
±0.1mm
Tolerance
ISO9001
Certified SOP
LFGB
Compliant
01 -- Incoming Quality Control
Raw Material Inspection.
Every batch of silicone, pigment, and auxiliary material undergoes strict verification before entering production. We ensure 100% food-grade compliance from the very first step.
Certificate Verification
Supplier COA, MSDS, RoHS and REACH documents reviewed per lot.
Physical Properties
Hardness, viscosity, color, and odor measured against baseline samples.
Chemical Safety
BPA, phthalate, heavy metal screening on each raw material batch.
Lot Segregation
Approved materials tagged and stored by lot ID with full traceability.
02 -- In-Process Quality Control
First Article & Process Inspection.
Before mass production begins, our quality engineers validate the first article against engineering drawings. Throughout the run, QC personnel with 5+ years experience monitor key parameters at defined checkpoints.
First Article Approval
Dimensional, visual, and functional sign-off against golden sample and 2D/3D drawings before production releases.
Molding Parameter Control
Temperature, pressure, and curing time logged hourly on each of our 64 injection molding machines.
Patrol Inspection
Hourly rotational checks on dimension, flash, color, and surface finish by dedicated line QC staff.
Post-Processing Checks
Trimming, printing, oil spraying and bonding verified at each secondary operation.
03 -- Outgoing Quality Control
Finished Goods & Shipment Inspection.
Before any carton leaves our facility, finished products pass through full inspection and AQL sampling, aligned to each customer's acceptance plan.
100% Full Inspection
Appearance, dimension, functional and adhesion checks performed on every unit of key SKUs.
AQL Sampling (MIL-STD-105E)
Level II sampling with customer-specified AQL for Critical / Major / Minor defects.
Packaging & Labeling Verification
Barcode scan, carton marking, inner pack quantity and shipping mark cross-checked against PO.
Pre-Shipment Report
Photo-documented inspection report issued and shared with customer prior to container loading.
04 -- Performance Testing
Product Testing Support.
Our in-house laboratory simulates real-world use conditions. Material toughness has been improved by 45% through continuous validation.
Tensile Strength
Aging Resistance
Tear Resistance
Temp. / Humidity
Impact Test
Adhesion Test
Toughness Improved by 45%
Through continuous iteration of formulation and curing parameters, our silicone compounds maintain elasticity and stability across diverse end-use environments.
Food Grade
05 -- Food Contact Safety
Food Contact Testing Support.
Baby bottles, teethers, bibs and feeding sets interact directly with food and skin. Our testing protocol covers every migration and extraction scenario required by global regulators.
FDA 21 CFR 177.2600
Rubber articles intended for repeated food contact use.
LFGB §30 & §31
German food contact compliance -- the world's strictest safety benchmark.
EU 10/2011 & EC 1935/2004
European framework regulation on food contact materials.
BPA / Phthalate / Heavy Metal Free
Verified non-toxic, odorless, safe for babies and infants.
06 -- Full Traceability
Batch & Quality Traceability.
Every finished product can be traced back to its raw material lot, mold ID, operator, and inspection record -- ensuring full accountability from supplier to shipment.
Raw Material Lot ID
Supplier, batch and COA tagged on arrival.
Mold & Machine Record
Linked to specific cavity and press.
Production Date Code
Shift, operator and date logged.
Inspection Records
IPQC and OQC data archived digitally.
Shipment Barcode
Carton code links back to all steps.
In the rare event of a market complaint, we can isolate the root cause within 24 hours and quarantine affected inventory immediately -- protecting your brand and consumers.
07 -- CAPA Process
Exception Handling & Continuous Improvement.
When non-conformance occurs, we respond with discipline -- not blame. Our 8D-based CAPA process ensures every exception becomes a lesson that strengthens the system.
D1
Containment & Isolation
Containment & Isolation
Suspect lots are immediately quarantined. QC issues a hold tag and notifies the customer within 24 hours.
D2
Root Cause Analysis
Root Cause Analysis
Fishbone diagram and 5-Why analysis conducted by cross-functional team covering Man, Machine, Material, Method, and Environment.
D3
Corrective Action
Corrective Action
Immediate corrective measures implemented and verified through re-inspection before production resumes.
D4
Preventive Action
Preventive Action
SOPs, control plans, and FMEA documents updated. Operator retraining and poka-yoke added where possible.
D5
Effectiveness Review
Effectiveness Review
Monthly quality review confirms recurrence rate after corrective action -- closed only when verified effective over three production cycles.
08 -- Documentation
Quality Documentation & Records.
Complete, auditable, and shareable. All records are retained for a minimum of three years and available for customer audits upon request.
Inspection Reports
IQC, IPQC, OQC checklists with measurement data and photos.
Third-Party Test Reports
SGS / Intertek / Bureau Veritas certifications per shipment or annual.
Material COA & MSDS
Certificate of Analysis and Safety Data Sheets per raw material lot.
Control Plan & FMEA
Process control plans and failure mode analysis per SKU.
CAPA Reports
8D reports documenting non-conformance root cause and resolution.
Customer-Specific Records
Dedicated inspection formats and NDA-protected documentation on request.
09 -- Partner With Us
Submit Your Quality Requirements.
Share your acceptance criteria, inspection standards, and certification requirements. Our quality team will align our SOP to your protocol before the first production run.
Technical Specification
2D/3D drawings, tolerance table, material grade, hardness and color requirements.
AQL / Acceptance Plan
Preferred AQL levels for critical / major / minor defects and sampling standard.
Certification Requirements
Target market compliance: FDA, LFGB, EN 71, CPSIA, CA Prop 65, etc.
Packaging & Marking
Retail packaging artwork, carton specifications, barcodes and shipping marks.
Ready to send your quality package?
Attach specifications to your email and our QA engineer will respond within one business day.