From Concept to
Mass Production.
A structured 9-step journey that transforms your baby product idea into a shelf-ready reality. YMS handles design, engineering, tooling, certification and manufacturing -- so you focus on your brand.
Industrial Design
Tooling & Molds
Mass Production
Product Idea & Requirements Confirmation
Every successful product begins with clarity. We work closely with you to translate rough ideas, sketches or reference samples into a documented, measurable specification.
Brief Collection
Target market, target age group, retail price band, brand positioning, and reference products (images, sketches, or physical samples).
Technical Feasibility Review
Material selection (LSR / HTV silicone), safety compliance targets (FDA, LFGB, EN71), and process route (injection, overmolding, multi-material).
NDA & Requirement Sign-off
Mutual NDA signed, product requirements document (PRD) confirmed, and quotation baseline established for downstream stages.
Deliverable
3D Rendering + Color Options
Industrial Design Stage
Our in-house design team shapes the visual language and ergonomics of your product -- balancing aesthetics, usability for tiny hands, and brand identity.
Hand Sketches
Multiple concept directions
3D Modeling
Rhino / Solidworks renders
Color & Finish
Pantone matching, texture
Ergonomic Study
Grip, weight, safety curves
Structural Engineering Stage
We convert the industrial design into manufacturable engineering drawings -- defining wall thickness, undercuts, assembly logic and part tolerances suited to silicone processing.
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✓
Detailed 2D/3D engineering drawings
Complete with GD&T, section views, and BOM.
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✓
Multi-material interface design
Silicone-to-plastic or silicone-to-metal bonding logic.
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✓
Tolerance strategy
Precision controlled within ±0.1 mm.
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✓
Safety-critical review
Small parts, choking hazards, and edge radius validated per EN71 / ASTM F963.
1.5mm
Optimized for demold
±0.1mm
Precision-molded
30-70A
Range available
1°min
For clean release
DFM & Cost Evaluation
Design for Manufacturing (DFM) analysis flags production risks before tooling begins. Simultaneously we lock in a transparent cost structure so budgets stay predictable.
Moldability Analysis
Parting line, gate location, ejection strategy and flash risk reviewed.
Material Costing
Silicone grade, colorant, packaging, and post-processing itemized.
Cycle Time Modeling
Cavity count and cycle time simulated to hit MOQ economics.
Locked Quotation
Final unit price, tooling fee, and sample fee formalized in a signed PO.
Mold Design & Manufacturing
Precision molds are the heart of quality. Our in-house tool room builds durable, high-cavitation steel molds engineered for long production life.
Precision-crafted molds, built to endure millions of cycles.
CNC
5-axis machining
EDM
Mirror finish
±0.01
Tooling accuracy (mm)
Sample Testing & Revisions
The first shots come off the mold -- we test rigorously and iterate quickly until every dimension, color and function meets your standard.
Initial Sample
First mold trial. Dimensional check, appearance review, and preliminary function test.
Mold Revision
Mold tuning based on feedback -- texture, gate marks, parting-line optimization.
Testing & Compliance
Third-party lab tests: tensile, aging, tear resistance, FDA & LFGB verification.
Golden Sample
Signature Approval
"The signed golden sample becomes the quality benchmark for every unit in mass production."
Sample Sign-off & Pre-production
Once the sample is perfect, we seal a "golden sample" as the reference standard. Production plans, raw material orders and packaging suppliers are then activated.
Golden Sample Sealed & Photographed
Referenced by QC for every future batch.
Production Schedule Confirmed
Line loading, capacity, and delivery milestones.
Raw Materials & Packaging Booked
Food-grade silicone, boxes, inserts, and labels sourced.
Deposit Payment Received
Typically 30% T/T; mass production officially green-lit.
Mass Production & Delivery
64 injection machines running under ISO 9001 procedures. Every batch is inspected, packed and shipped with full traceability.
64
Silicone injection machines
100%
Full inspection pre-shipment
ISO
9001 quality management
FOB
CIF / DDP shipping options
In-line QC
Every operator trained in the SOP. Visual, dimensional and functional checks every hour.
Final Inspection
AQL 1.5 or 100% full inspection. Third-party audits (SGS, BV, Intertek) welcomed.
Logistics
Sea, air, and express shipping. Customs documentation and CO/FORM E prepared in-house.
Project Kickoff Checklist
Send us the following information and we'll respond with a feasibility report and preliminary quotation within 48 hours.
Product Concept or Reference Images
Sketches, competitor samples, or Pinterest boards.
Target Retail Price & Market
Helps us calibrate materials and packaging spec.
Estimated Annual Volume / MOQ
Drives cavity count and tooling investment.
Certification Requirements
FDA, LFGB, EN71, CPSIA, or region-specific standards.
Brand & Packaging Direction
Logo files, color palette, packaging preferences.
Timeline & Launch Milestones
Trade show dates, seasonal launch, or retail deadlines.