Final Product
Shipment Inspection.
Before any silicone baby product leaves our factory, it undergoes a rigorous 10-step verification process. We guarantee every shipment meets international safety standards and your exact specifications.
100%
Full Inspection
ISO 9001
Standard SOP
QC Report
Batch #YMS-2024
APPROVED
Step 01
Product Appearance Inspection.
Every silicone product is visually examined under standardized lighting to ensure flawless surface quality. We detect even the smallest imperfections that could affect your brand reputation.
No Burrs
Edge finishing
No Spots
Surface clarity
No Scratches
Smooth texture
No Bubbles
Molding integrity
Visual QC Station
Standardized 6500K daylight inspection
Step 02
Dimension & Structural Integrity.
Using precision measurement tools, we verify every dimension against approved technical drawings. Tolerance is controlled within ±0.1mm for perfect assembly and consistency.
±0.1mm
Precision Tolerance
Length & Width
Verified against technical drawings with digital calipers.
Thickness
Wall thickness checked at multiple points per sample.
Assembly Fit
Multi-part components tested for perfect interlocking.
Weight Check
Material density confirmed through precision scale verification.
Step 03
Function & Usage Verification.
Beyond appearance, every product is tested in real-use scenarios. From bottle sealing to teether elasticity, we simulate how babies will actually interact with the product.
-
01
Leak-Proof Testing
Bottles, cups and food containers tested under pressure.
-
02
Flow Rate Check
Nipples and straws verified for consistent flow performance.
-
03
Suction & Grip
Suction plates, pacifiers tested for secure attachment.
-
04
Elasticity & Durability
Teethers and toys tested for repeated bending and biting.
Step 04
Quantity & Accessories Count.
Every carton, every item, every accessory -- counted and recorded. We ensure your shipment matches the PO quantity with zero shortage or missing components.
Unit Counting
Each piece counted and reconciled against the PO quantity before packing.
Carton Verification
Master cartons and inner boxes cross-verified for accurate SKU distribution.
Accessories Check
Spare parts, instruction cards, gift items -- nothing is forgotten in the box.
Step 05
Logo Precision & Color Fidelity.
Your brand identity matters. We verify every logo print, silk screen, and color match against your approved Pantone references to ensure consistency across every batch.
Pantone Matching
Verified against approved color standards
Print Clarity
Logo sharpness and positioning verified
Adhesion Test
Silk screen & pad printing durability
Color Reference Chart
PMS 5635
PMS 489
PMS 7527
PMS 433
Step 06
Packaging & Labeling Compliance.
From inner polybags to master cartons, every layer of packaging is checked for structural strength, print accuracy, and regulatory label compliance for your target market.
Retail Packaging
Color box, blister cards, and hangtags inspected for print quality, lamination integrity, and dimensional accuracy. Barcodes scanned for correct SKU mapping.
Shipping Marks & Labels
Carton markings verified against shipping instructions. All regulatory labels (FDA, CE, LFGB, country of origin, warning symbols) checked for correct placement and content.
Master Carton Test
Drop test & compression resistance verification for safe transit.
Document Match
Packing list, barcode and label data verified against shipping docs.
Step 07
Sampling & Inspection Reporting.
We follow AQL 2.5 international sampling standards (ANSI/ASQ Z1.4) and provide detailed inspection reports with photographic evidence for every shipment.
AQL Sampling Standards
Critical Defects
Safety-related, zero tolerance
Major Defects
Function or appearance affected
Minor Defects
Minor cosmetic deviations
Complete QC Report
Every shipment comes with a comprehensive inspection report including:
- ◆ Product photos & measurements
- ◆ Defect analysis with severity
- ◆ Test results & certification
- ◆ Packaging documentation
Step 08
Non-Conformance Handling.
If defects are detected, we take immediate corrective action. Our structured 4-step response protocol ensures issues are resolved before shipment and prevented from recurring.
Isolate
Defective products are immediately quarantined and tagged to prevent accidental shipment.
Analyze
Root cause analysis performed on raw material, mold, process, or human error factors.
Rework
Repair, replace, or scrap based on severity. Reworked items undergo re-inspection cycle.
Prevent
Corrective action plan documented and integrated into SOP to prevent recurrence.
Transparent Communication
Any non-conformance exceeding AQL thresholds is reported to the customer within 24 hours with a detailed corrective action plan -- before shipment proceeds.
Step 09 -- Customer Inspection
You're Invited to Verify Everything.
Transparency is our policy. We welcome on-site customer inspections and work with all major third-party agencies to ensure complete peace of mind before your shipment leaves our factory.
On-Site Customer Visits
Pre-arranged factory tours and in-person inspection access.
Third-Party Inspections
SGS, Intertek, BV, TÜV, and other independent agencies welcome.
Live Video Inspection
Real-time video walkthroughs for remote customers worldwide.
Pre-Shipment Approval
Shipment released only after customer or agency sign-off.
Schedule an Inspection
Reach out to arrange your preferred QC method and timeline.
Factory Address
No. 50, Jinyuan New Road,
Shilongkeng Village, Liaobu Town,
Dongguan City, Guangdong, China